Find high quality pp material thin wall ice cream injection cup mould with self-mode-locking design with competitive price here. Please rest assured to buy pp material thin wall ice cream injection cup mould with self-mode-locking design with Taizhou Oskai Mould

PP Material Thin Wall Ice Cream Injection Cup Mould with Self-mode-locking Design

Ice cream cup injection mold
Mold Size	500x450mm / advice choose 250Ton high speed injection machine
Mold cavity	4 cavities
Mold Steel	S136H steel, the original hardness is HRC32 degree
Mold steel treatment way	At final arranged vacuum quenching for core and cavity to HRC45 degree
Mold gate way	Full hot runner system
Mold uselife	1000000 shots
Mold cycle time	15 sec
1st. Test mold time	45 days after confirmed mold drawing files
Mold doff way	Choose stripper doff system
Package	PET film covered then packing into standard wooden case

FAQ:

-Why need choose self mode locking system?

As thickness for this cup is very thin, if choose whole part design can’t control every cavity even, after get the problem for thickness not even everywhere, there is not able to repair if didn’t choose self mode locking system.

-How to design the cooling system for this type of mould?

We designed all the cooling system separate, pls contact with us then we can explained to you more clearly. 

Process
Mold steel	P20, 718, 2738, 2344, 2316, S136, 3Cr13, 38CrMoAl, Mov and more
Mold cavity	1 or more (depend on client)
Surface treatments	electroplate (in order to prevent rust), thur. nitrogen (in order to rise surface hardness), vacuum quenching (in order to rise whole hardness)
Plastic materials	PP, PVC, PPR, ABS, PA, PC, POM, PS, PET, HDPE, LDPE and other
Software	UG, PRO-E, MOLDFLOW, CAD, CAE, VISI
Mold gate way	cold runner/hot runner/semi-hot runner
Mold base	HASCO, DME, LKM, HOME-MADE
Mold doff system	ejectors, off-plate, air valves, hydraulic jars, air jars, air ejectors, oil-motor and more
Mold cooling	Water cooling/air cooling/beryllium bronze cooling
Mold payment	50% down payment by T/T, 50% balance by T/T before shipment
Mold shipment	By sea/air/train
Mold packaging	packed into standard wooden cases
Mold quotation	most reasonable as rich experience

Technology

1) Mould structure design

Professional designers provide you with reasonably designed mould to shorten cycle hours.

Reducing unnecessary procedure improves efficiency.

2) Mould cooling system

According to the structural characteristics of the product and the appearance of the product , We design a reasonable form of gate for mould, such as a large gate, hidden gate, fan gate, needle gate, pin point gate etc., a reasonable channel of runner design make mold temperature balance in the shortest time to improve mould precision and productivity.

3) Accessory for mould

Slide, guide pin, guide sleeve, lifter blocks and so on are taken by wear-resistant standard parts, to ensure the mould life. 

4) Deal with mould

Quenching the mold, heat treatment to improve the hardness, then Nitriding temperature is lower , the mold will no longer need to quench mold with high surface hardness and wear resistance more than HV850

Service

1) We can repair the mould in one year for some free and provide technology. . 

2) Gurantee  period is 12months starting from the date of moulds accept in the Buyer’s factory.

3) If the moulds happen the big problem, The moulds cannot repaired, the Buyer cannot solve the problems,eg, mould crack, product  can’t moulding…any big problem(except the human error) due to the mould life can’t reach to guranteed shots.the Seller and Buyer's negotiate to slove the problem, the buyer can send it back to the factory to repair or If serious, the Seller have resposiblity to make new mould for the Buyer.